Dial-Type Gauge to Measure the Tip Openings of Woodwind Mouthpieces

This gauge was made from inexpensive parts but is highly accurate and very easy to make!  I spent less than $20 and about 20 minutes to fabricate everything.  (OK, that's not counting the hour or so to measure everything and realizing that normal drill bits, HSS, and titanium-coated bits don't do anything to stainless steel! I now have a very expensive set of cobalt drill bits).   I'd be happy to make one for you or you can get the parts at Harbor Freight (prices have gone up slightly since I did this).   If you'd like information on how to make one of your own, please email me. 

Since this version, I have experimented with a 6 inch aluminum rafter square as well as a combination square/ruler.  The rafter square was quite big but the combination square worked out perfect and I have posted some pics of it here also.  I discovered that Harbor Freight has a digital dial that has a 1/2 inch travel (plenty for measuring mouthpiece tips) and it reads in both SAE and metric.  It also has a zero button for instant calibration instead of nudging the dial.  I hope to soon have a local  machine shop fabricate in bulk quantities a suitable aluminum square just for the dial gauge that will be compact, accurate, and affordable.  Then I will combine the new aluminum square with the digital dial gauge for a highly accurate, yet low cost means of measuring mouthpiece tip openings.  If you would like to pre-order these from me, please email me.  The cost will be $40 (hopefully!) plus shipping , and shipping should be around $5.00 within the continental U.S.

 

Click on any picture to see a full-sized version. 

 

The dial gauge utilizing a square.

Side profile of the inexpensive dial gauge.

The dial on a glass surface for calibration.

A side shot of the dial on a glass surface.

Another side shot!

 

Measuring the tip of an S80 C* Tenor Mpc.

 

Shot showing how the contraption works!

 

The tip opening is .066

 

 

The new style gauge on a glass surface.

This one is made from a combination square.

Measuring a Meyer 6M alto mpc.

The tip opening is .070

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